Hybrid Modular Construction

The Best of Both Worlds: CoreHaus' Hybrid Modular Approach

Hybrid modular construction blends the precision of 2D panelised systems with the versatility of full 3D modules, delivering a best‑of‑both‑worlds solution that accelerates build times, controls costs, and enhances design flexibility. By combining panel frames with volumetric units, CoreHaus offers an approach that adapts to a wide range of project requirements—maximising efficiency without compromising on quality or aesthetics.

2D Panelised Construction

2D panelised construction involves the offsite fabrication of wall, floor, and roof panels that are delivered to site and assembled into the building envelope. 

Panelised systems excel in projects where standard layouts and straightforward façades predominate, such as schools, care homes, and low‑rise residential developments. By offloading panel manufacture to our controlled environment, on‑site labour is reduced, and weather‑related delays are virtually eliminated.

Dimensional accuracy: CNC‑cut components fit together with millimetre precision, reducing onsite adjustments.

Improved thermal performance: High‑quality insulation materials are integrated during fabrication, delivering consistent energy efficiency.

Material efficiency: Exact panel dimensions minimise waste, aligning with sustainable construction strategies.

Modular Box Structures

In contrast, modular box construction (often called volumetric) delivers fully fitted units—complete with finishes, services, and sometimes even furniture—ready for rapid on‑site installation. 

This method is particularly advantageous for projects requiring fast delivery and stringent quality control, such as student accommodation, hotels, and healthcare facilities.

Turnkey delivery

Modules arrive with plumbing, electrical, and HVAC installations pre‑commissioned, allowing immediate connection and occupancy.

High level of finish

Interior linings, flooring, and fixtures are finalised in the factory, guaranteeing consistency in quality and reducing snagging.

Rapid assembly

Modules simply slot together on prepared foundations, enabling multi‑storey buildings to rise in a matter of days.

Combining 2D and 3D: The Hybrid Approach

The hybrid modular construction model merges these two techniques. CoreHaus strategically selects which building elements to panelise and which to deliver as volumetric modules, based on each project’s unique demands. 

By intelligently allocating construction methods, the hybrid approach enhances logistical efficiency and cost‑effectiveness while retaining the ability to deliver complex designs.

Ground‑floor pods plus upper‑floor panels

Ground‑floor living spaces delivered as complete modules, with upper floors constructed from panels to reduce transportation costs.

Service cores as boxes, infill as panels

Centralised bathroom and kitchen pods manufactured volumetrically, while surrounding walls and floors are panelised for design flexibility.

Façade modules with infill panels

Externally expressive façades delivered as 3D modules, supported by a panelised structural frame that accommodates bespoke architectural treatments.

Advantages of Hybrid Modular Construction

Embracing a hybrid model delivers several significant benefits:

Optimised Transport and Logistics

Bulky service cores travel as compact volumetric units, while lighter panels reduce freight size and weight, cutting logistical costs.

Design Flexibility

Architects can incorporate non‑standard shapes and high‑performance façades through panelised elements, complemented by the uniform quality of factory‑finished modules.

Cost Control

Factory‑based production affords economies of scale for panels, while modular units streamline service integration, collectively lowering the overall cost per square metre.

Enhanced Quality Assurance

Both methods are governed by rigorous factory inspection regimes, ensuring that every component meets the highest performance standards before arriving on site.

Applications and Use Cases

Hybrid modular construction suits a broad spectrum of projects.

Each use case leverages the hybrid methodology to meet site constraints, aesthetic aspirations, and programme requirements with unrivalled precision.

Multi‑storey residential blocks

Combining modular apartment pods with panelised stair cores and corridors.

Mixed‑use developments

Ground‑floor retail or communal facilities delivered as modules, with panelised upper‑floor housing.

Educational buildings

Modular classroom units paired with panel‑built circulation spaces and auditoriums.

Specialist accommodation

Student halls, care homes, and serviced apartments benefitting from rapid delivery and factory‑fitted service modules.

The Future of Offsite Building

CoreHaus’ hybrid modular construction approach represents the next evolution in offsite building. By fusing 2D panelised systems with 3D volumetric modules, we offer a solution that is simultaneously cost‑efficient, time‑saving, and high‑quality. Whether you require the bespoke character of panelised façades or the turnkey delivery of fitted modules, our hybrid strategy ensures that every project is delivered to exacting standards. Embrace the flexibility and performance of hybrid modular construction with CoreHaus—where innovative methodology meets exceptional results.

Get Started with CoreHaus

Looking for hybrid modular construction in the UK? CoreHaus combines offsite precision with onsite flexibility to deliver high-performance, sustainable buildings. Get in touch today to discuss how our hybrid approach can meet your project needs.